Researchers at the University of North Carolina and NC State University, developed the patch - a thin square no bigger than a penny - which is covered with more than one hundred tiny needles, each about the size of an eyelash.
The study, which is published in the Proceedings of the National Academy of Sciences, found that the new, painless patch could lower blood glucose in a mouse model of type 1 diabetes for up to nine hours.
"The whole system can be personalised to account for a diabetic's weight and sensitivity to insulin so we could make the smart patch even smarter," Gu said.
For the study, Gu and his colleagues chose to emulate the body's natural insulin generators known as beta cells. These versatile cells act both as factories and warehouses, making and storing insulin in tiny sacs called vesicles.
The first was hyaluronic acid or HA, a natural substance found in many cosmetics. The second was 2-nitroimidazole or NI, an organic compound used in diagnostics.
The researchers connected the two to create a new molecule, with one end that was water-loving or hydrophilic and one that was water-fearing or hydrophobic.
A mixture of these molecules self-assembled into a vesicle, much like the coalescing of oil droplets in water, with the hydrophobic ends pointing inward and the hydrophilic ends pointing outward.
In lab experiments, when blood sugar levels increased, the excess glucose crowded into the artificial vesicles. The enzymes then converted the glucose into gluconic acid, consuming oxygen all the while.
The resulting lack of oxygen or "hypoxia" made the hydrophobic NI molecules turn hydrophilic, causing the vesicles to rapidly fall apart and send insulin into the bloodstream.
The researchers then decided to incorporate these balls of sugar-sensing, insulin-releasing material into an array of tiny needles.
Researchers then arranged more than one hundred of these microneedles on a thin silicon strip to create what looks like a tiny, painless version of a bed of nails.
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