The new sensor uses silver nanowires to monitor electrophysiological signals, such as electrocardiography (EKG) or electromyography (EMG).
The device is as accurate as the "wet electrode" sensors used in hospitals, but can be used for long-term monitoring and is more accurate than existing sensors when a patient is moving, researchers said.
Long-term monitoring of electrophysiological signals can be used to track patient health or assist in medical research, and may also be used in the development of new powered prosthetics that respond to a patient's muscular signals.
However, this technology poses problems for long-term monitoring, because the gel dries up - irritating the patient's skin and making the sensor less accurate.
The new nanowire sensor is comparable to the wet sensors in terms of signal quality, but is a "dry" electrode - it doesn't use a gel layer, so doesn't pose the same problems that wet sensors do.
"People have developed other dry electrodes in the past few years, and some have demonstrated the potential to rival the wet electrodes, but our new electrode has better signal quality than most - if not all - of the existing dry electrodes. It is more accurate," said Dr Yong Zhu, an associate professor of mechanical and aerospace engineering at North Carolina State University.
The sensors stem from Zhu's earlier work to create highly conductive and elastic conductors made from silver nanowires, and consist of one layer of nanowires in a stretchable polymer.
The new sensor is also more accurate than existing technologies at monitoring electrophysiological signals when a patient is in motion.
"The silver nanowire sensors conform to a patient's skin, creating close contact. And, because the nanowires are so flexible, the sensor maintains that close contact even when the patient moves. The nanowires are also highly conductive, which is key to the high signal quality," Zhu said.
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