In addition to growth in unconventional drilling and completion activity, dramatic increases in the volume of proppants used per well have also supported rising proppant demand and a changing product mix. “As oil and gas companies have gained experience in optimising hydraulic fracturing design, they have increasingly shifted away from premium resin coated sand and ceramic proppants toward using much larger volumes of raw frac sand,” said Jason Carnovale, analyst, Freedonia Group.
While a period of high and relatively stable oil prices between 2011 and 2014 led to growth in well completion and hydraulic fracturing activity in the US and Canada, prices have fallen substantially since and are not expected to recover fully until after 2019. As a result, drilling activity in liquids rich unconventional plays is expected to be constrained through 2019, with export opportunities for natural gas providing some incentive to drilling in gas bearing formations. Improvements in drilling efficiency and falling well costs will allow for modest increases nonetheless. In large part, well productivity has increased as a direct result of the use of greater volumes of proppants in fracturing operations.
A number of specific unconventional resource plays are expected to see significant future growth in well completions, creating above average opportunities for proppants. Among the largest proppant markets in the US, Colorado, North Dakota, and Oklahoma are expected to hold the best short term prospects for volume demand growth, while Texas and Pennsylvania are forecast to grow more slowly. In large part, this will result from the relative maturity of the Eagle Ford shale in Texas and the Marcellus shale in Pennsylvania when compared to the less developed unconventional plays in the former states. Canada is expected to see very strong growth, as the country holds a large volume of tight oil and shale gas resources yet lags the US in their development, having focused investment more heavily on oil sands resources to date.
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