Researchers have invented a new way to spray solar cells on flexible surfaces using miniscule light-sensitive materials known as colloidal quantum dots (CQDs).
The advance is a major step towards making spray-on solar cells easy and cheap to manufacture, researchers said.
"My dream is that one day you'll have two technicians with Ghostbusters backpacks come to your house and spray your roof," said Illan Kramer, from the University of Toronto and IBM Canada's Research and Development Centre.
Solar-sensitive CQDs printed onto a flexible film could be used to coat all kinds of weirdly shaped surfaces, from patio furniture to an airplane's wing.
The system called sprayLD is a play on the manufacturing process called ALD or atomic layer deposition, in which materials are laid down on a surface one atom-thickness at a time.
Until now, it was only possible to incorporate light-sensitive CQDs onto surfaces through batch processing - an inefficient, slow and expensive assembly-line approach to chemical coating.
SprayLD blasts a liquid containing CQDs directly onto flexible surfaces, such as film or plastic, like printing a newspaper by applying ink onto a roll of paper.
In two papers in the journals Advanced Materials and Applied Physics Letters, Kramer showed that the sprayLD method can be used on flexible materials without any major loss in solar-cell efficiency.
Kramer built his sprayLD device using parts that are readily available and rather affordable - he sourced a spray nozzle used in steel mills to cool steel with a fine mist of water, and a few regular air brushes from an art store.
"This is something you can build in a Junkyard Wars fashion, which is basically how we did it. We think of this as a no-compromise solution for shifting from batch processing to roll-to-roll," Kramer said.
"We were thrilled when this attractively manufacturable spray-coating process also led to superior performance devices showing improved control and purity," said Sargent.
You’ve reached your limit of {{free_limit}} free articles this month.
Subscribe now for unlimited access.
Already subscribed? Log in
Subscribe to read the full story →
Smart Quarterly
₹900
3 Months
₹300/Month
Smart Essential
₹2,700
1 Year
₹225/Month
Super Saver
₹3,900
2 Years
₹162/Month
Renews automatically, cancel anytime
Here’s what’s included in our digital subscription plans
Exclusive premium stories online
Over 30 premium stories daily, handpicked by our editors


Complimentary Access to The New York Times
News, Games, Cooking, Audio, Wirecutter & The Athletic
Business Standard Epaper
Digital replica of our daily newspaper — with options to read, save, and share


Curated Newsletters
Insights on markets, finance, politics, tech, and more delivered to your inbox
Market Analysis & Investment Insights
In-depth market analysis & insights with access to The Smart Investor


Archives
Repository of articles and publications dating back to 1997
Ad-free Reading
Uninterrupted reading experience with no advertisements


Seamless Access Across All Devices
Access Business Standard across devices — mobile, tablet, or PC, via web or app
